Improved method to predict cutting force in end milling considering cutting process dynamics
Qu S(曲胜); Zhao JB(赵吉宾); Wang TR(王天然); Tian FJ(田凤杰)
刊名International Journal of Advanced Manufacturing Technology
2015
卷号78期号:9-12页码:1501-1510
关键词Milling Cutting force prediction Chip thickness Dynamics
ISSN号0268-3768
通讯作者曲胜
产权排序1
中文摘要Accurate cutting force prediction in end milling plays an important role in studying the characteristics of milling to improve the machining quality and optimize the machining processes. To this end, a new method that improves cutting force prediction accuracy by considering cutting process dynamics and simplifies the process of computing the dynamic chip thickness is presented in this paper. The static chip thickness is calculated and the cutting process dynamics is taken into account in this method. To ensure the result accuracy and improve computing efficiency, Taylor’s series is adopted to acquire static chip thickness. Meanwhile, as feedback, the dynamic chip thickness caused by the cutter-workpiece system subjected to the cutting force is superposed on static chip thickness to get more accurate cutting force. Finally, the proposed method by dint of closed-loop system to acquire more accurate cutting force is experimentally validated in milling of plastic die steel NAK80 with a four fluted flat-end milling cutter. Cutting force coefficients and modal parameters are identified based on the experiment. Both the simulations with and without considering dynamics show good agreement with the experimental result while considering dynamics leads to closer agreement.
WOS标题词Science & Technology ; Technology
类目[WOS]Automation & Control Systems ; Engineering, Manufacturing
研究领域[WOS]Automation & Control Systems ; Engineering
关键词[WOS]CHIP THICKNESS ; MODEL
收录类别SCI ; EI
语种英语
WOS记录号WOS:000354629200012
内容类型期刊论文
源URL[http://ir.sia.ac.cn/handle/173321/16166]  
专题沈阳自动化研究所_装备制造技术研究室
推荐引用方式
GB/T 7714
Qu S,Zhao JB,Wang TR,et al. Improved method to predict cutting force in end milling considering cutting process dynamics[J]. International Journal of Advanced Manufacturing Technology,2015,78(9-12):1501-1510.
APA Qu S,Zhao JB,Wang TR,&Tian FJ.(2015).Improved method to predict cutting force in end milling considering cutting process dynamics.International Journal of Advanced Manufacturing Technology,78(9-12),1501-1510.
MLA Qu S,et al."Improved method to predict cutting force in end milling considering cutting process dynamics".International Journal of Advanced Manufacturing Technology 78.9-12(2015):1501-1510.
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