Theoretical investigation and implementation of nonlinear material removal depth strategy for robot automatic grinding aviation blade | |
Zhang HY(张洪瑶)2,3,4; Li L(李论)3,4; Zhao JB(赵吉宾)3,4; Zhao JC(赵敬川)2,3,4; Gong, Yadong1 | |
刊名 | Journal of Manufacturing Processes |
2022 | |
卷号 | 74页码:441-455 |
关键词 | Material removal depth Aviation blade Robot automatic grinding Abrasive belt grinding Multiple linear regression |
ISSN号 | 1526-6125 |
产权排序 | 1 |
英文摘要 | Due to the requirements of manufacturing accuracy and surface quality consistency, which will influence the dynamic properties and service cycle of aircraft engines, the high-precision material removal depth model is urgently needed for robot automatic grinding aviation blade system. This research developed a novel material removal depth (MRD) model to ensure quantitative grinding depth point by point for robot automatic grinding aviation blade. Firstly, the relationship between contact stress and contact force is developed based on simulation and theoretical derivation, and the contact contour is further investigated by the experiments. Then, the nonlinear material removal depth model is established to predict grinding depth according to Preston equation. Meanwhile, multiple linear regression method is introduced to analyze parameters of material removal depth model. The previous researches show that grinding parameters have strong correlation with MRD, especially for the non-negligible contact force consideration. Therefore, the non-uniform material removal with variable contact force strategy is developed according to the proposed model, and the proposed strategy is applied to the robot automatic grinding aviation blade system to achieve the quantitative grinding depth point by point on the aviation blade surface. The practice experiments further prove that the developed strategy is feasible and effective. Comparing the predicted and experimental MRD, the maximum errors and average relative errors are respectively 9.21% and 4.68%, when the aviation blade is ground by the proposed material removal strategy. Simultaneously, the experimental results tend to produce much better surface roughness with uniform surface texture which satisfies grinding requirements. |
资助项目 | National Natural Science Foundation of China[U1908230] |
WOS关键词 | SURFACE ; SIMULATION ; SYSTEM ; PREDICTION ; EDGES |
WOS研究方向 | Engineering |
语种 | 英语 |
WOS记录号 | WOS:000740941200001 |
资助机构 | National Natural Science Foundation of China (grants # 51775542) ; National Natural Science Foundation of China (grants # U1908230) |
内容类型 | 期刊论文 |
源URL | [http://ir.sia.cn/handle/173321/30252] |
专题 | 工艺装备与智能机器人研究室 |
通讯作者 | Zhang HY(张洪瑶) |
作者单位 | 1.School of Mechanical Engineering & Automation, Northeastern University, Shenyang 110819, China 2.University of Chinese Academy of Sciences, Beijing 100049, China 3.Institutes for Robotics and Intelligent Manufacturing, Chinese Academy of Sciences, Shenyang 110169, China 4.State Key Laboratory of Robotics, Shenyang Institute of Automation, Chinese Academy of Sciences, Shenyang 110016, China |
推荐引用方式 GB/T 7714 | Zhang HY,Li L,Zhao JB,et al. Theoretical investigation and implementation of nonlinear material removal depth strategy for robot automatic grinding aviation blade[J]. Journal of Manufacturing Processes,2022,74:441-455. |
APA | Zhang HY,Li L,Zhao JB,Zhao JC,&Gong, Yadong.(2022).Theoretical investigation and implementation of nonlinear material removal depth strategy for robot automatic grinding aviation blade.Journal of Manufacturing Processes,74,441-455. |
MLA | Zhang HY,et al."Theoretical investigation and implementation of nonlinear material removal depth strategy for robot automatic grinding aviation blade".Journal of Manufacturing Processes 74(2022):441-455. |
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